Ceramic Milling Tips

Cbn is brazed onto a cemented carbide carrier to form an insert.

Ceramic milling tips.

Machining with ceramic end mills at high temperatures can affect the outermost layer of the machined material therefore a final machining allowance must remain. If you can t machine the original ceramic parts which may take ages and simply wear out grinding tips is it possible to replace the original ceramic inserts with another ceramic that can be machined. Under the spk brand ceramtec offers a unique program in terms of scope diversity and performance of indexable inserts made of ceramic cutting materials polycrystalline cubic boron nitrides cbn and cermets for turning grooving milling and boring in a wide variety of industrial applications. How to mill macor.

Another group of grades are the high content cbn grades with 85 to almost 100 cbn. This is an excellent vehicle to generate the high temperatures that make ceramic inserts perform optimally. Do not use open type machines the chips generated during machining are at extremely high temperatures. Top 7 tips on machining inconel hastelloy monel and other nickel alloys.

Climb milling prevents material being pulled off the edge of the macor. Hard turning and milling turning is an almost ideal operation for ceramics. I have used a white colored ceramic called macor which can be machined even with hss tools although it does wear them away a bit faster. Machine rigidity fixture rigidity and tooling rigidity.

Due to intermittent cutting it is a much cooler operation than turning. These grades may have a metallic binder to improve their toughness. Ceramic insert cutters like the one in this application run 8 to 10 times faster than carbide. 23 to 35 sfpm 1 to 1 4 meters per minute.

The ceramic binder adds wear resistance to the cbn which is otherwise prone to chemical wear. Always use water cooling when grinding macor. Typical head speeds are 1000 1500 rpm with a chip load of 0 05mm per tooth. Ceramic inserts cutter for roughing hrsa ceramic milling typically runs at 20 to 30 times the speed of carbide although at lower feed rates 0 1 mm z 0 0039 in z which results in high productivity gains.

Milling macor speeds and feeds. Carbide is safe and easy to use says steven howard engineering and marketing manager for ntk cutting tools. Maybe that s 3 but i m going to call it one. Depths of cut are as for turning.

In general it is a continuous machining process that allows a single insert to be engaged in the cut for relatively long periods of time.