Ceramic Disc Brakes Manufacturing Process

The carbon ceramic brake disc has a production process over approximately 20 days.

Ceramic disc brakes manufacturing process.

A technological process of brake discs manufacture in a modern factory producing twelfth thousand discs a day in a three shift system with hundred twenty type sizes a month intended both for new cars and for servicing purposes is presented. A filling the mold b inserts the aluminum cores c pressing the ingredients together d extracting the disc ring e preparing for siliconization. Basic disc shaping operations fig. The brakes start life as raw materials.

To produce carbon ceramic brake discs we use carbon fibers which are given a special protective coating and then cut into short fiber sections of defined thickness and length. As they head through the production process machines pour the mixture into a mold the shape of. 4 are performed semi automatic machining. Heat moldable resin and chopped pieces of raw carbon fiber.